Printing & Industrial Rollers and Sleeves
Both manufacture and recovering rubber rollers from our factory at HaverhillThe UK’s Leading Offset Print Roller & Sleeve Manufacturer
BFS offers new, exchange and recovery (repair) of rubber rollers, suitable for all press types and print sectors using specialist compounds for all applications whether conventional, UV or mixed as well as being the UK’s sole licensed manufacturer of Westland Rollers.
BFS and its expertise of rubber compounds has become synonymous with knowledge and innovation when it comes to rubber roller & sleeve manufacture in the UK. Both original manufacturers of printing machinery as well as printers rely upon BFS’s craftmanship and innovation.
New technology has made it possible to create exciting new rubber roller compounds such as Westland’s market leading WeroAqua and BFS’s own Endura roller range with astonishing surface properties that can make the whole printing process more economical and environmentally friendly.
BFS understands the technical challenges the printing industry faces and constantly strives for new print process solutions by intelligently combining materials and surface finishes. As an example, in 2020 many printers made the switch to a dampening roller that can help eliminate the use of costly IPA .
In addition to press rubber rollers & sleeves, BFS responds to bespoke specifications including laminating rollers & sleeves, folder rollers, plate processing rollers as well as industrial rollers, trommel wheels and even fork-lift truck tyres.
Collections of rubber rollers for recovering, and deliveries are available on existing UK routes.
Custom CNC-machined rollers to OEM specifications
At BFS, we combine precision engineering with deep industry expertise to deliver bespoke roller solutions tailored to your requirements. Our in-house CNC machining capabilities allow us to produce high-quality rollers designed to meet OEM specifications or solve unique production challenges. Whether you’re replacing worn components or innovating to improve efficiency, we offer flexibility, accuracy, and consistency in every finished item. From one-off prototypes to full production runs, BFS is equipped to support your operation with dependable, custom-built solutions.
Our CNC technology enables us to deliver rollers with complex geometries, tight tolerances, and superior surface finishes – ideal for demanding industrial environments. BFS is equipped to support your operation with dependable, custom-built solutions.
CNC capabilities:
- Precision turning and milling for complex roller profiles
- Grooving, knurling, and thread cutting for enhanced functionality
- Dynamic balancing to reduce vibration and wear
- Surface grinding and polishing for optimal finish and performance
- Hard-facing or coating preparation to improve roller durability
- Reverse engineering from existing components
- Machining of a wide range of materials
Click below to find schematics diagrams of rubber roller configurations used on the most popular presses manufactured by Manroland, Heidelberg, Komori, KBA and Ryobi.
Call the BFS Sales Team now on 0118 930 5999 for a competitive quotation or simply to discuss how your business could benefit from our comprehensive range of printing roller products and services.
Click to see how rubber rollers are recovered on YouTube
Click to view our Rubber Roller Recovering Exchange Programme datasheet
Industrial Roller & Sleeve Manufacture and Recovering
BFS’s industrial rubber rollers are manufactured at our rubber roller facility in Suffolk. Over the recent years we have kept up with demand with regular investment in state of the art equipment, and this has ensured we are able to meet the demands and needs of our customers. All this coupled with improved outputs, efficiencies and productivity levels. As part of our rubber roller services, we can recover your existing rollers and sleeves while also offering a “complete supply service” where we provide the roller/sleeve stock or core. This way we look after all your engineering and manufacturing requirements.
