Roller and Sleeve Manufacture
Both new and rubber roller recovery from our factory at HaverhillThe UK’s Leading Printing Roller & Sleeve Manufacturer
BFS is a well established, trusted partner to the printing industry, supplying new, exchange and recovered rubber rollers and sleeves for every major press type and printing sector. We manufacture specialist roller compounds for conventional, UV, LED UV and mixed-print applications, and are proud to be the UK’s sole licensed manufacturer of Westland Rollers.
BFS has earned a reputation for technical excellence, craftsmanship and innovation in rubber roller and sleeve manufacturing. From original equipment manufacturers (OEMs) to commercial printers, customers across the industry rely on our expertise to maximise press performance, print quality and roller longevity.
Continual investment in research and development has enabled us to introduce advanced roller compounds that deliver measurable improvements in productivity and sustainability. These include Westland’s industry-leading WeroAqua compound and our own Endura roller range, both engineered to provide exceptional durability and performance in demanding print environments.
As printing technologies evolve, so do the challenges facing press operators. BFS works closely with customers to develop practical solutions that improve efficiency, reduce costs and enhance print consistency.
One example is the adoption of advanced dampening roller compounds that help reduce or eliminate the need for isopropyl alcohol (IPA), supporting both environmental objectives and operational savings without compromising print quality.
More Than Printing Rollers
Alongside press rollers and sleeves, BFS manufactures and recovers a wide range of specialist rubber-covered products, including but not limited to:
- Laminating rollers and sleeves
- Folder rollers
- Plate processing rollers
- Industrial rollers
- Layon rollers
- Grooved rollers
- Silicone rollers
- Metal rollers
Whether you require a standard replacement or a completely bespoke solution, our experienced team can provide expert guidance and manufacturing support.
Deliveries & collections of rubber rollers for recovery, are available on existing UK routes.
Custom CNC-machined rubber rollers to OEM specifications
At BFS, we combine precision engineering with deep industry expertise to deliver bespoke roller solutions tailored to your requirements. Our in-house CNC machining capabilities allow us to produce high-quality rollers designed to meet OEM specifications or solve unique production challenges. Whether you’re replacing worn components or innovating to improve efficiency, we offer flexibility, accuracy, and consistency in every finished item. From one-off prototypes to full production runs, BFS is equipped to support your operation with dependable, custom-built solutions.
Our CNC technology enables us to deliver rollers with complex geometries, tight tolerances, and superior surface finishes – ideal for demanding industrial environments. BFS is equipped to support your operation with dependable, custom-built solutions.
CNC capabilities:
- Precision turning and milling for complex roller profiles
- Grooving, knurling, and thread cutting for enhanced functionality
- Dynamic balancing to reduce vibration and wear
- Surface grinding and polishing for optimal finish and performance
- Hard-facing or coating preparation to improve roller durability
- Reverse engineering from existing components
- Machining of a wide range of materials
Click below to find schematics diagrams of rubber roller configurations used on the most popular presses manufactured by Manroland, Heidelberg, Komori, KBA and Ryobi.
Call the BFS Sales Team now on 0118 930 5999 for a competitive quotation or simply to discuss how your business could benefit from our comprehensive range of printing roller products and services.
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YouTube video Rubber Roller Recovery in the UK
Click to view our Rubber Roller Recovery Exchange Programme datasheet
Industrial Roller & Sleeve Manufacture and Recovery
BFS’s industrial rubber rollers are manufactured at our rubber roller facility in Suffolk. Over the recent years we have kept up with demand with regular investment in state of the art equipment, and this has ensured we are able to meet the demands and needs of our customers. All this coupled with improved outputs, efficiencies and productivity levels. As part of our rubber roller services, we can recover your existing rollers and sleeves while also offering a “complete supply service” where we provide the roller/sleeve stock or core. This way we look after all your engineering and manufacturing requirements.
