Rubber roller regrinding and recovery services

Looking to Recover Rubber Rollers?

If you’re searching for rubber roller recovering in the UK, you’re likely dealing with worn rollers, poor print quality, or rising replacement costs.

We provide a specialist service to refurbish and recover rubber rollers to OEM specifcations, helping extend roller life, improve performance, and reduce downtime.

What Is Rubber Roller Recovering?

Rubber roller recovering is the process of:

• Removing the old or damaged rubber covering
• Inspecting and repairing the metal core
• Applying a new rubber compound
• Grinding the roller back to precise size and finish

This restores the roller to as-new or better-than-new condition, depending on the materials used.

When Should Printing Rollers Be Recovered?

You should consider recovering your rollers if you notice:

• Inconsistent or poor print quality
• Uneven ink transfer or ghosting
• Cracked, swollen, or hardened rubber
• Visible wear or reduction in diameter
• Increased machine vibration or noise

These issues are common in:

• Offset printing
• Flexographic (flexo) printing
• Gravure printing

Is It Better to Recover or Replace Rollers?

In most cases, recovering is the better option.

Recovering vs Replacement:

• Lower cost than buying new rollers
• Faster turnaround
• Ability to upgrade rubber materials
• Reuse of existing cores (more sustainable)

Replacement is usually only necessary if the core is beyond repair.

What Types of Printing Rollers Can Be Recovered?

We recover all types of rollers used in:

• Offset lithographic presses
• Flexographic printing machines
• Gravure presses
• Coating and laminating equipment

Rollers are made to OEM specifications. 

What Rubber Compounds Are Used?

The choice of rubber depends on your application. Common options include:

• Nitrile (NBR) – for ink and solvent resistance
• EPDM – for water and chemical resistance
• Silicone – for high-temperature applications
• Polyurethane – for durability and wear resistance

We can match original specifications or recommend improved materials.

Can You Match Roller Hardness and Specifications?

Yes. We precisely match to OEM specifications:

• Shore A hardness
• Surface finish
• Diameter and tolerances
• Dynamic balance for high-speed operation

This ensures your recovered roller performs optimally within your machine.

What Is the Rubber Roller Recovering Process?

Our process includes:

1. Inspection and measurement
2. Stripping of old rubber
3. Core repair (if required)
4. Application of new rubber covering
5. Precision grinding and finishing
6. Final inspection and balancing

Each stage is controlled to ensure consistent, repeatable quality.

How Long Does Roller Recovering Take in the UK?

Typical turnaround times:

• Standard service: a few days to 1–2 weeks
• Urgent jobs: expedited options available

Timing depends on roller size, condition, and material requirements.

Do You Offer Collection and Delivery Across the UK?

Yes, we provide a nationwide collection and delivery service.

This allows you to:

• Send rollers easily from anywhere in the UK
• Reduce internal handling
• Keep production disruption to a minimum

How Much Does Rubber Roller Recovering Cost?

Costs depend on:

• Roller dimensions
• Rubber type
• Core condition
• Required tolerances

For accurate pricing, request a free quote based on your roller specifications.

Why Choose a UK-Based Roller Recovering Specialist?

Working with a UK provider offers:

• Faster turnaround and logistics
• Easier communication and support
• Compliance with UK industry standards
• Reliable after-service and repeat work

Frequently Asked Questions

Can damaged roller cores be repaired?
Yes, most metal cores can be repaired and reused unless severely damaged.

Do you recover rollers to OEM specs for major press manufacturers? (e.g. Heidelberg, Komori)
Yes, we supply rollers for Heidelberg, Komori, KBA, Ryobi, Manroland presses as well as many finishing machines.

Can you manufacture with Westland Rubber Compounds?
BFS is the only UK roller manufacturer to be licenced to manufacture Westland Rubber Rollers.

Will a recovered roller perform like new?
Yes, and in many cases better, due to improved rubber compounds.

Do you provide quality checks or reports?
Yes, we carry out final inspections to ensure all specifications are met.

Is rubber roller recovering suitable for all industries?
It is widely used in printing, packaging, coating, and converting industries.

Get a Quote for Rubber Roller Recovering in the UK

If you need reliable printing roller refurbishment, we can help.

Contact us today to:

• Discuss your requirements
• Get expert advice
• Request a fast, no-obligation quote
• Arrange a collection

Call the BFS Sales Team now on 0118 930 5999 for a competitive quotation.

Roller Grooving
Our high-capacity, fully computerised grooving equipment allows us to create and recover a wide variety of custom groove patterns as well as cambered profiles.

Roller Balancing
Imbalanced rollers can damage equipment, shorten the lifespan of machinery, and lead to print defects, tearing, stretching, and excessive waste. Our fully automated, computer-controlled balancing equipment offers two-plane dynamic and static balancing services. This allows us to assess roller performance at specific speeds, ensuring optimal results.

Polymer Compound Development
Beyond our wide array of industry-tested proprietary compounds, we can also design and create custom rubber compounds to use on new or recovered rubber rollers, that are tailored to your needs.

Engineering Design
Our engineering design team utilises advanced 3D CAD/CAM/CNC systems and are skilled in both designing and reverse-engineering specialist rubber roller products.

Roller Exchange Programme
We provide a hassle-free roller exchange service where we send you a fully recovered roller with a split invoice: one for the rubber and wear parts, and a refundable deposit for the core and reusable accessories. You have one month to return your worn rollers, which are then inspected to OEM standards. If the core meets these standards, your deposit is refunded; otherwise, it is replaced with a new core to ensure consistent performance.

This service is convenient, time-saving, and guarantees rollers that match OEM specifications, ensuring trouble-free operation.

 

Click here for roller FAQs…

Click to view our Rubber Roller Recovering Exchange Programme datasheet